wind power
发布时间:2026-05-23    查看次数:87

        Dongguan Shenye Lattice Technology has 26 years of experience in the research and manufacturing of soft magnetic materials and iron cores/cores. It is one of the few professional manufacturers in China that can provide a full range of high reliability, low loss magnetic core solutions for onshore wind power, offshore wind power, and high-power direct drive/doubly fed units. Relying on the raw material supply chain of Baowu, Shougang, Antai, Yunlu Head, an 8000 square meter intelligent production base, a large-scale manufacturing capacity of 20000 tons per year, and the dual quality system guarantee of ISO9001 and IATF16949, the company provides stable matching for core equipment such as wind turbines, inverters, transformers, reactors, transformers, control systems, etc. The products can adapt to extreme working conditions such as high and low temperatures, strong vibration, salt spray, wide range fluctuations, and long-term uninterrupted operation, fully meeting the strict requirements of high efficiency, stability, and long service life of high-power wind turbines.

In wind power systems, Shenye lattice magnetic cores/cores cover all key links: generator stator and rotor cores, box transformer/step-up transformer cores, grid side/generator side reactor cores, current/voltage transformer cores, inverter filter inductors, common mode/differential mode inductors, EMC suppression components, etc. We use four types of specialized materials, namely high-grade oriented silicon steel, ultra-thin low loss silicon steel, amorphous alloys, and nanocrystals, to optimize the structure and process for wind power dynamic alternation, high current impact, complex PWM harmonics, and long-term outdoor service. We achieve ultra-low iron loss, high magnetic induction, high linearity, strong anti bias magnetic, excellent temperature stability, effectively improve power generation efficiency, reduce equipment heating, reduce operation and maintenance costs, extend unit service life, and help wind farms achieve high electricity generation, low loss, and high reliability operation goals.

For onshore wind power scenarios, the company provides cost-effective and highly consistent silicon steel and amorphous magnetic cores, suitable for mainstream models ranging from 1.5MW to 6MW. They maintain efficient conversion in low wind speed ranges, with lower losses and better heat dissipation. They can significantly reduce the failure rate of core components such as box transformers, reactors, and transformers, and meet long-term stable operation in various environments such as mountains, plains, and deserts.

In response to the harsh environment of offshore wind power, Shenye Lattice has launched a strengthened magnetic core that is resistant to salt spray, moisture and heat, and vibration. It adopts high-precision winding, stacking, annealing and protection processes, and is perfectly adapted to high-power direct/semi direct drive units of 8MW-15MW and above, with low loss amorphous and nanocrystalline materials. It maintains zero attenuation and zero drift performance in high humidity, high salt, and strong wind and wave environments, providing core magnetic components with a long lifespan of more than 20 years for offshore wind farms.

In terms of technology and manufacturing, Shenye Lattice has the ability to independently research and manufacture the entire chain of wind electromagnetic cores: it can customize a full range of specifications such as circular, rectangular, CD type, EI type, stepped seam, three-dimensional winding, and air gap structure, supporting stable delivery from prototype sampling to bulk production; The entire line adopts fully automatic high-speed punching machines, cross cutting lines, annealing furnaces, winding machines, visual inspection, and comprehensive electrical performance testing equipment to ensure dimensional accuracy, magnetic consistency, and batch stability meet the highest standards in the wind power industry; The production process is fully digitized with MES, ERP, and WMS management, and each product can be traced. From raw material storage, process control to full item inspection of finished products, each level is checked to eliminate performance deviations and quality hazards. This can meet the core requirements of long-term stable supply, rapid response, and zero fault delivery for the whole machine factory and core component factory.

With five core advantages including genuine material guarantee, customized research and development capabilities, high-precision manufacturing level, large-scale delivery strength, and full cycle technical services, Shenye Lattice has become a long-term partner for many leading wind power enterprises and core supporting manufacturers. In the future, the company will continue to focus on the development trend of high-efficiency, high-power, and offshore wind power, continuously iterate low loss and high reliability magnetic core technology, and use hard core "Chinese cores" to help improve the quality and efficiency of the global wind power industry, providing solid core component support for the dual carbon goal and green energy transformation.